A breakdown on the shoulder of an interstate is not the moment to figure out the protocol — it's the moment the protocol either exists or doesn't. FMCSA §392.22 requires warning devices deployed within 10 minutes of a CMV stopping on the roadway, drivers have to stay safe, dispatch has to route a tow, and a work order has to open against the unit before the truck ever moves again. Truck Inspection & Maintenance Management Software runs the whole sequence — driver mobile checklist for the first 10 minutes, live breakdown alert to dispatch, tow-vendor dispatch, and auto-generated WO — so no step is missed and every incident lives on the unit record. Start free and run coordinated breakdown response on TIM.

FMCSA §392.22 · Driver · Dispatch · Repair · Documentation

A Breakdown Is Three Parallel Tracks Running at Once — TIM Coordinates All Three

Driver stays safe and legal on the shoulder. Dispatch confirms location, routes a tow, notifies the customer. CMMS logs the incident against the unit record with fault codes and work order. Skip any track and the breakdown becomes a liability event. Truck Inspection & Maintenance Management Software runs the driver, dispatch, and documentation tracks on one platform — everyone sees the same live incident.

10 minmax time to deploy triangles per §392.22
3 tracksdriver + dispatch + documentation in parallel
100%breakdown events auto-log a TIM work order

The First 10 Minutes — Driver Protocol on the Shoulder

The federal 10-minute window under §392.22 exists because that's roughly the time between a stop and the moment an approaching driver at highway speed can no longer safely react to a vehicle sitting on the shoulder. Below is the driver's sequenced first-10-minute protocol — the TIM mobile checklist opens with these six steps ordered.

0:00
4-way flashers ON immediately Activate hazard warning flashers the moment the truck stops for any reason other than traffic. Flashers stay on until triangles are deployed.
0:30
Get to the safest possible position Pull as far off the traveled portion as possible — full shoulder, exit ramp, or paved apron. Straighten wheels. Set parking brake. Chock wheels if grade demands.
1:00
Open TIM · start breakdown event Open the TIM app, tap Start Breakdown. Location auto-captured via GPS, unit and driver pre-filled, dispatch alerted in real time.
3:00
Deploy 3 reflective triangles per §392.22 Triangle 1: 10 ft behind truck on traffic side. Triangle 2: 100 ft behind. Triangle 3: 100 ft in front (undivided highway) or per divided-highway rule. Photo each into TIM.
7:00
Return to cab · call for help Get back in the cab and stay in it. Contact dispatch (already alerted via TIM) with symptom description and fault codes. Never stand outside on the traffic side.
10:00
All triangles deployed · legal window met The §392.22 clock has closed. Triangles visible, flashers on, driver in cab, dispatch coordinating. TIM has captured all six timestamps to the incident record.

The Triangle Placement Rule — Where §392.22 Says They Go

The triangle spacing rule is the single most-cited part of §392.22 in post-incident litigation — an improperly placed triangle can leave the fleet exposed even when the driver did deploy on time. Below is the standard undivided-highway placement TIM has diagrammed in the mobile checklist.

1 10 ft 2 100 ft 3 100 ft ahead Traffic direction
Undivided highwayTriangle 1 at 10 ft behind, on traffic side · Triangle 2 at 100 ft behind, in the lane/shoulder · Triangle 3 at 100 ft in front of truck
Divided highway / one-wayTriangle 1 at 10 ft behind · Triangle 2 at 100 ft behind · Triangle 3 at 200 ft behind (all facing approaching traffic)
Curve or obstructionAdjust distances 100–500 ft back so approaching traffic gets visible warning around the obstruction
Hazmat / leaking cargoFlares/fusees prohibited near flammables — triangles only. Additional 200 ft buffer in both directions.
Why placement matters in court §392.22 case law repeatedly turns on whether the triangles were placed correctly — a driver who deployed triangles at the wrong distance has been found equivalent to no triangles at all in some jurisdictions. Photo evidence of placement, timestamped and geo-tagged, is what turns a triangle deployment into a defensible record. TIM captures each photo automatically as the driver deploys.

The Dispatch Coordination Playbook — Minutes 10 to 30

While the driver is securing the scene, dispatch is running a parallel workflow. The moment the driver hits Start Breakdown in TIM, dispatch sees the alert with GPS location, unit ID, driver name, and last-known fault codes. Below is the coordination sequence TIM guides dispatch through.

Driver on the Shoulder + Dispatch in the Office — One Live Incident in TIM

Truck Inspection & Maintenance Management Software puts driver actions and dispatch actions on the same live incident record. Dispatch confirms the driver's safety, cross-checks GPS against the nearest approved tow vendor, activates the vendor, notifies the customer/broker if load is affected, escalates to a supervisor if the driver goes unreachable — and every step timestamps into the same record the driver's checklist writes to.

The Severity Triage — Repair on Scene or Tow Back to Shop

Not every breakdown is a tow event. Some are a roadside re-tension, some are a fuse swap, some are a full engine failure that needs a heavy-duty wrecker. Below is the triage matrix TIM uses to route the response — driver reports the symptom, and the platform surfaces the recommended response tier.

Severity Symptom examples Response Response time
CRITICALFire, brake failure, steering loss, hazmat leakImmediate 911 · driver evacuate · fleet notified0 min
HIGHEngine failure, transmission locked, coolant lossSecure scene · heavy-duty tow dispatched< 30 min
MEDIUMOverheating, air leak, DEF fault, DPF regen lockedAssess for roadside fix · mobile mechanic option< 2 hr
LOWBlown fuse, headlight out, minor coolant top-upRoadside driver fix · continue if safe< 4 hr
MONITORWarning light with no performance dropContinue with caution · document for next PMNext PM

Frequently Asked Questions

Does TIM work if the driver has no cell signal at the breakdown location?
Yes — the driver checklist works offline. Triangle photos, timestamps, and symptom notes queue locally on the phone; the whole incident record syncs to dispatch the moment cell returns. Nothing is lost. Start free with the offline-first breakdown workflow.
How does dispatch route the right tow vendor?
Approved tow vendors are pre-loaded into TIM with coverage zones and equipment classes. When a breakdown fires, TIM surfaces the vendors covering that GPS location, filtered by the wrecker class the symptom requires. Contact us to configure tow-vendor routing.
Does the breakdown automatically create a work order?
Yes — closing the breakdown event in TIM auto-generates a work order tagged to the unit, with driver notes, fault codes, and repair narrative pre-filled. The shop sees the WO before the truck even reaches the yard. Start free and see auto-WO from breakdown events.
What documentation is captured for the incident record?
Every timestamp, GPS location, triangle photo, driver note, fault code, dispatch action, tow vendor, arrival time, and work order — all archived to the unit's incident history in TIM. Insurance, safety, and legal all pull from the same record. Contact support to see the incident audit trail.
§392.22 Compliant · 3 Tracks Coordinated · One Incident Record

Every Breakdown Handled Right — Driver Safe, Dispatch Aligned, Shop Ready

TIM runs the 10-minute driver protocol, coordinates dispatch and tow, auto-opens the work order, and archives the whole incident against the unit. Breakdowns stop being liability events.

No credit card required · Free for up to 3 trucks · Works offline on the shoulder